Process for the secondary purification and stabilization of liquids containing polyphenols and/or proteins, particularly beverages and more especially beer

ABSTRACT

The present invention concerns a process for secondary purification and stabilization of liquids containing polyphenols and/or proteins. The liquid to be treated is first subjected to a centrifuge, or similar apparatus, which performs the primary purification of the liquid. The treated liquid is then mixed with stabilizing means that adsorb the polyphenols and proteins and filter means that retain the fine turbidities contained within the liquid. The liquid mixture is then transferred to an alluvial filter apparatus in laminar flow wherein the filter means and stabilization means along with the adsorbed polyphenols and proteins form a filter cake. The purified liquid is then transported to subsequent treatment while the filter cake is subsequently treated with a solution which dissolves the polyphenols and protein thereby regenerating the stabilization means and the filter means.

The invention concerns a process for secondary purification and stabilization of liquids containing polyphenols and/or proteins, particulary beverages and more especially beer.

The centrifugation of liquids, especially beverages, has been known and practiced to a great extent to separate components from the liquid that have become insoluble during the process. But this kind of solid-liquid separation can be used only when a density difference between the liquid and the solid is sufficiently great and the substance to be separated has a starting stable texture that does not disintegrate as result of the high shearing stresses appearing in the centrifugation, that is, for instance, particles having colloidal structures result.

However, the turbidities present in the beer as agglomerates of polyphenol and protein have the property of easily disintegrating into particles of colloidal structure during the centrifugation so that they can be removed only to an insufficient extent by centrifugation. When the beer is stored after the centrifugation, these disintegrated agglomerates again form and cloud the beer.

The use of a centrifuge has been tested for purifying beer since it would make possible a very economic purification, but in the practice it could not succeed for the reasons mentioned above.

Another kind of primary purification of the beer that is generally carried out consists of continuously treating the clouded beer ready for bottling with filter means such as kieselguhr, perlites, cellulose and the like, and separating the filter means in a filter utensil in which a corresponding cake builds up. The disadvantage here is that the filter means cannot be regenerated, accumulates as waste, and to a great extent burden the deposits. Besides, it is important to note that different kinds of kieselguhr contain portions of christobalite which is harmful to health.

Therefore, kieselguhr filters (alluvial filters) require disposable filter means for their use. They have a relatively elevated need of water and additionally burden the waste water with beer-water mixtures and kieselguhr residues. The consumed kieselguhr slurries pose another problem due to the bad smell during transportation and sedimentation of the deposits. Therefore, a solution has been sought for years to find a way in order to eliminate as far as possible kieselguhr filtration. But hitherto, all efforts have been unsuccessful.

A stabilization of the beer by adding stabilization means adsorbent of polyphenols such as polyvinyl polypyrrolidone (PVPP), for instance "Polyclar AT" (see DE-OS No. 15 17 874), in combination with stabilization means adsorbent of proteins, such as hydrogel, has been known and carried out after the purification step. In particular, the costly PVPP can be regenerated by adding tempered lye solutions which can dissolve and thereby selectively remove both the hydrogels and the adsorbed proteins and polyphenols (DE-OS No. 26 48 978, H. Schafft, in "Brewery Industry", Number 4, 1979, Dr. Hums "Monthly Publications for Breweries", No. 34, p. 83 to p. 85, 1981). It is also usual (see DE-OS No. 19 07 610) to employ filter means and stabilization means together in a throw-away operation.

According to the invention, it has now been surprisingly found that it is economically possible to use a centrifuge for the purification of beer when beer that has undergone primary purification with the centrifuge is then treated with stabilization means and filter means.

Therefore, in a recycling process for combining the secondary purification and the stabilization of liquids containing polyphenols and/or proteins according to the invention, especially beer, wine, or similar beverages, the liquid to be treated is first subjected to primary purification with a centifuge. The centrifuged product, mixed with a mixture of stabilization adsorbent means of polyphenols and proteins and filter means that retain fine turbidities, is then transferred as suspension to an apparatus adequate for retaining solids. The solid cake that forms in the solids retaining apparatus is regenerated after terminating the treatment of the liquid in order to recover the filter means and the regeneratable stabilization means. These are then used for another treatment of liquid.

The process according to the invention thus allows, for the first time in the practice, a full-value use of a centrifuge instead of the usual filter device for beer purification, since the turbidities that cannot be separated by centrifugation are either mechanically or adsorptively retained in the solids retaining apparatus.

With the process according to the invention, it is therefore possible to carry out, instead of the kieselguhr filtration which is burdened with waste water and deposits, a separation of the beer that works to a great extent without any loss in an economical manner and doing justice to quality.

To change over from a traditional purification sequence to the process according to the invention, there is needed, on the one hand, a centrifuge and on the other, a stabilization and regeneration installation. But the latter already exists in most breweries. Under certain circumstances, an existing kieselguhr filter device (horizontal boiler filter) can also be converted to such a stabilization and regeneration installation. It is essential in the process according to the invention that the prevalent and particulary costly stabilization means, such as polyvinyl polypyrrolidone (PVPP), and the filter means can be regenerated and re-used without limit. The second component of the stabilization means, namely the silica gel, is on the one hand more economic and on the other can be used much more sparingly than in the traditional process since it is added to the beer that has already undergone primary clarification in the centrifuge. But especially, the action of the silica gel for removing proteins is incomparably stronger for removing proteins in combination with PVPP than when used without PVPP. That is, the consumption of silica gel in comparison with the known process is reduced by 70% or more. However, the greatest savings in the process according to the invention result in substituing a centrifuge for kieselguhr filtration. The centrifuge is actually a separating and purifying instrument that works almost without losses.

The problem in purifying beers with a centrifuge hitherto consisted in that it was necessary to come with terms with a

widely extended colloidal area ran9ing from particle sizes of more than 1 μm to genuine solutions (about 10-³ μm). If the difference between the density of the solution and the solid particles is very small, or there is no difference, then a separation with a centrifuge is not possible at all or hardly possible.

This problem has formerly stood opposed to replacing the kieselguhr filtration with the centrifuge, especially since it is precisely this inseparable colloidal area that is decisive for the chemophysical or colloidal stability and for the required brightness of the beer. By means of the process according to the invention, this colloidal area is prefectly incorporated therefore preserving clearness.

By eliminating the kieselguhr filtration, in the process according to the invention, quite considerable amounts of wash water and beer are also saved. In the kieselguhr filtration, so-called transition losses actually appear (beer-water mixtures). Futhermore, compared to kieselguhr filtration equipment, the centrifuge used according to the invention operates more reliably and can be more easily serviced.

The centrifuge used according to the invention is preferably equipped with a control for the automatic removal of the turbidities. It can also be applied to a second use in breweries such as at night for an intermediate purification from the storage to the aging tank. In the aggregate of a purification chain, the automation of the centrifuge requires only the control of a drive and two adjusting elements (inlet and outlet).

Besides, the turbidities discharged from the centrifuge are valuable and vitamin-rich foodstuffs since they are predominantly composed of yeast and protein. The turbidities discharged can be collected in a reservoir. They are pumpable and thus easy to transport.

In the process, kieselguhr, perlite, cellulose and synthetic fibers or granulated cellulose or synthetic materials are used as filter means. A mixture of said fibers or granulated materials is also possible. In the case of synthetic fibers, they consist preferably of polyamides, halogenated polyethylene and/or polypropylene or polytetrafluoroethylene. The fibers, especially the cellulose fibers have lengths between 1 and 5000 μm and at the same time thicknesses from 17 to 40 μm. The preferred length is from 10 to 200 μm and about 20 μm for the thickness. The cellulose fibers preferably consist here of high-purity alpha cellulose.

Together with the above mentioned PVPP for the adsorption of polyphenols, are silica gel or silica sol, gelatin or bentonite used as stabilization means for the adsorption or precipitation of proteins. A preferred mixture of the stabilization and filter means is a mixture of PVPP, silica gel, cellulose and synthetic fibers. Said mixture is preferably homogenized in dry state so as to avoid mixing errors when used. An addition of kieselguhr is possible.

The above mentioned regeneration of the stabilization and filter means can also be affected under the action of heat, for instance, by using a 0.3 to 5% by weight, preferably from 1 to 2% by weight, of aqueous sodium hydroxide and/or soda solution as an alkaline liquid at a temperature of up to 90° C., preferably from 40° to 70° C.

Herebelow the invention is explained in detail with reference to the enclosed drawing, wherein:

FIG. 1 diagrammatically shows an embodiment of an installation for carrying out the process according to the invention for secondary purification and stabilization of beer;

FIG. 2 diagrammatically shows an embodiment of the buffer tank of the installtion; and

FIG. 3 shows an embodiment of the liquid-mixer apparatus of the installation.

According to FIG. 1, the beer to be subjected to secondary purification and stabilization is fed via the inlet 1 of a centrifuge 2 intermittently stopped in order to remove the residue (turbidities).

The centrifuged product flows from the centrifuge 2 via a pipe 3 to a buffer tank 4. Via a first dosing device 5, silica gel is fed as first stabilization means, serving for the adsorption of proteins, to the pipe 3 between the centrifuge 2 and the buffer tank 4.

From the buffer tank 4, the centrifuged product compounded with silica gel flows via a pipe 6 to a liquid mixer 7. A mixture of filter means (such as cellulose and synthetic fibers) and one or more polyphenol-adsorbing stabilization means such as PVPP is fed to the beer from a second dosing device 8, between the buffer tank 4 and the liquid mixer 7, for combined filtration and chemophysical stabilization.

From the liquid mixer 7, the beer is fed via a pipe 9 to an aluvial filter apparatus 10. From the alluvial filter apparatus 10, the beer then goes via the outlet 11 or 11' to the subsequent biological treatment by means of a sterilizing filter apparatus 12 or a pasturization apparatus 13. The filter means and the stabilization means, with the colloidal and adsorbed polyphenols and proteins adhering thereto, are on the other hand retained by the alluvial filter apparatus 10. The beer compounded with the stabilization means and filter means must be passed into the alluvial filter apparatus 10 in a laminar current to make possible the quick undisturbed formation of a filter cake.

To regenerate the filter means and the regeneratable stabilization means such as the PVPP, a 1 to 2% by weight NaOH solution at a temperature from 50° to 60° C. centigrade is fed to the alluvial filter apparatus 10 via a pipe not shown. Thereby the proteins and polyphenols of the filter cake become dissolved. They are discharged via a pipe not shown in FIG. 1. The sterilizing filter apparatus 12 or the pasturization apparatus 13 are of course separated from the alluvial filter apparatus during the regeneration.

The silica gel becomes likewise dissolved and thus also goes off during the regeneration. However, the filter means and the PVPP retained of the alluvial filter apparatus 10 remain during the NaOH treatment in the alluvial filter apparatus 10. They are washed with water and then fed again via a pipe not shown in FIG. 1, to the second dosing device 8. In addition, a partial current of the apparatus 8 can be fed to the first dosing device 5 via the pipe 15 shown in FIG. 1. In addition, the buffer tank 4 and the liquid mixer 7 are prestressed with carbon dioxide via a pipe 16 or 17 respectively.

As can be particularly seen in FIG. 2, the buffer tank 4 is formed by a cylindrical pressure tank, the lower section of which tapers conically downwardly into an outlet opening 18' to which the pipe 6 is attached. In the area of the conical lower section of the pressure tank, a tangentially oriented inlet opening 19 attached to the pipe 3 is provided in such a manner that a cyclone-like flow results in this section. In this manner, the partial current of the pipe 15 that contains the stabilization means fed via the dosing device 5 or the stabilization means fed via the dosing device 8 and the filter means is intimately spun with the centrifugation product in the buffer tank 4 and carried on via the outlet opening 18" situated theron. The amount of liquid in the buffer tank 4 is here controlled in a manner such that the stabilization means and/or filter means used react sufficiently with the proteins, polyphenols, protein-polyphenol compounds and others contained in the beer to form agglomerates, and can most extensively adsorb them. At the minimum, the filling height of the buffer tank 4 is controlled so that the brief discharge cycles of the centrifuge 2 are recovered and a continuous flow is retained. The residual volume in the buffer tank 4 is held under pressure with CO₂ via the pipe 16 with regard to the carboxylic acid contained in the beer. Via the lower outlet opening 18', a device 20 is provided at a distance for preventing the expansion of gas in the outlet opening 18' when the buffer tank 4 is emptied. Said device can be formed by a frusto-conical dome 21 having its opening downwardly oriented and fastened to the pressure tank by spacers 22.

As it can be especially seen in FIG. 3, the liquid mixer 7 is formed by a cylindrical vessel to which in the lower base 23, a discharge inlet connecting piece 24 and outlet connecting piece 25 are respectively attached to the pipes 6 and 9.

There are further provided two sight glasses 26 and 27 in the cylindrical peripheral wall of the liquid mixer 7. The inlet connecting piece 24 is here bent toward the sight glass 27. The sight glass 26 and the sight glass 27 can also be integrated in a turbidity measuring device. A control of the intermixture in the liquid mixer 7 is ensured by the sight glass 26 or a similar device for measuring the turbidity. In addition, the turbidity measuring device can be built in a manner such that the dosing device 5 and/or the dosing device 8 be automatically controlled.

Therefore, the liquid mixer 7 constitutes a reactor and a buffer tank at the same time. Here the flow of beer compounded with a mixture of stabilization means and filter means is spun in the liquid mixer 7 in a manner such that the rate of reaction, of the stabilization means and of the filter means with the turbidity-removing substances and fine turbidities, can be multiplied. The upper half of the liquid mixer 7 is prestressed with CO₂ fed via the pipe 17 provided with a shut-off device 28 and attached to the cover of the apparatus 7. Due to the CO₂ prestress, pressure surges are buffered during the dosing operation.

The mixture of stabilization means and filter means is conveniently defined prior to the use, said substances being homogenized in a dry state. The mixtures thus homogenized are errors there.

A suitable mixture is here composed of a maximum 50% parts by weight PVPP, a maximum 50% parts by weight silica gel, a maximum 75% parts by weight cellulose and a maximum 75% parts by weight synthetic fibers. The preferred amounts of the parts by weight are between 20 and 40 percent for PVPP, between 10 to 30% for silica gel, between 40 to 60% for cellulose, and from 5 to 25%, especially from 2 to 20%, for the synthetic fibers. It has become evident that such a mixture can also be used independently of a receding centrifugation in connection with other processes for secondary purification of beverages and especially beer. An addition of kieselguhrs with a maximum 75% parts by weight is possible. 

We claim:
 1. A process for purification and stabiliation of liquids and beverages that contain polyphenols and proteins, wherein said liquid, after a primary purification, is mixed with a stabilization substance adsorbent of polyphenols and proteins, and the stabilization substance is partially regenerated and again recycled through the process, the improvement comprising the steps of:(a) performing a primary purification of said liquid by centrifugation; (b) utilizing a mixture of at least one of fibers and granulated material to form a filter material; (c) adding said filter material and said stabilization substance to said liquid after the primary purification; (d) transferring said liquid thus treated to a filter apparatus and filtering said liquid whereby said stabilization substance and said filter material form a solid cake on the bottom of the filter apparatus and the liquid is simultaneously stabilized and purified; and thereafter (e) regenerating said solid cake to reclaim said stabilization substance and said filter material and recyling said stabilization substance and said filter material through the process.
 2. A process according to claim 1, characterized by mixing under turbulence said liquid, that has undergone primary purifcation, with a mixture of stabilizaiton substance and filter material and transferring the liquid in a laminar flow to said filter apparatus prior to formation of said solid cake.
 3. A process according to claim 1, characterized by using at least one of keiselguhrs, perlites, cellulose fibers, synthetic fibers and synthetic granulated materials as said filter material.
 4. A process according to claim 3, characterized by using synthetic fibers consisting of at least one of polyamides, halogenated polyehylene, polypropylene and polyetrafluoroethylene.
 5. A process according to claim 3, characterized by said cellulose fibers having a length from 1 to 5000 μm and a thickness from 17 to 40 μm.
 6. A process according to claim 3, characterized by said cellulose fibers consisting of a high purity alpha cellulose.
 7. A process according to claim 1, characterized by using a polyamide as said stabilization substance adsorbent of polyphenols.
 8. A process according to claim 1, characterized by using silica gel, silica sol, gelatin, or bentonite as the stabilization substance adsorbent of proteins.
 9. A process according to claim 1, characterized by adding a mixture of said stabilization substance and filter material to said liquid in the following poprtions by weight:up to 50% PVPP, up to 50% silica gel, up to 75% cellulose fiber and up to 75% synthetic fibers.
 10. A process according to claim 9, characterized by adding said stabilization substance and said filter amterial in the following portions by weight: PVPP from 20 to 40%, silica gel from 10 to 30%, cellulose from 40 to 60% and synthetic fibers from 2 to 10%.
 11. A process according to claim 1, characterized by separately adding said stabilization substance adsorbent of proteins.
 12. A process according to claim 11, characterized by feeding said stabilization substance adsorbent of proteins to a buffer tank prior to adding to said liquid any remaining stabilization substance or filter material, said buffer tank being connected to an outlet side of a intermittently operated centrifuge for continuously carrying out the process.
 13. A process according to claim 12, characterized by feeding to said buffer tank at least a partial current of said stabilization substance and filter material.
 14. A process according to claim 1, characterized by treating said solid cake in said filter apparatus with an alkaline liquid and then separating and washing with water said stabilization substance and said filter material for regenerating said stabilization substance and said filter material.
 15. A process according to claim 14, characterized by using a 0.3 to 5% by weight aqueous sodium hydroxide solution as the alkaline liquid at a temperature of up to 90° C.
 16. A process according to claim 1 characterized by forming a mixture of stabilization substance and filter material prior to the use and homogenizing it in a dry state.
 17. A process according to claim 16, characterized by suspending said mixture of stabilization substance and filter material in water or in said liquid in a weight ratio of 1:5 to 1:40.
 18. A process for the purification and stabilization of liquids and beverages that contain polyphenols and proteins, the liquid, after a primary purification, being mixed with a stabilization substance adsorbent of polyphenols and proteins, which is partially regenerated and again recycled through the process, said process including the steps of:(a) performing a primary purification of said liquid by centrifugation; (b) supplying a stabilization substance to said liquid after centrifugation by a dosing device; (c) transferring said liquid to a buffer tank; (d) exhausting said liquid form said buffer tank and transporting said liquid to a liquid mixer; (e) providing a mixture of filter material and stabilization substance to said liquid prior to said liquid mixer; (f) mixing said liquid in said mixer before transporting said liquid to a filter apparatus; (g) filtering said liquid in said filter apparatus in laminar flow so that an undisturbed filter cake forms on the bottom of said filter apparatus; (h) regenerating said filter material and said stabilization substance and recycling said stabilization substance and filter material through the process; and thereafter (i) preforming at least one of sterilization and pasturization of said liquid. 